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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Measurement instruments
  • 1. Surface measurement, optical tools
    • 2. Attribute gauges: go/no-go, thread gauges
      • 3. Variable gauges: micrometers, calipers, CMMs
        - Calibration and traceability
        • 1. Calibration standards and procedures
          • 2. Measurement System Analysis (MSA, Gage R&R)
            Quality Assurance and Improvement23%- Quality systems and tools
            • 1. 7 QC tools, problem solving, CAPA
              • 2. Quality management principles, audits, documentation
                - Process control and capability
                • 1. Cp, Cpk, Ppk, process analysis
                  • 2. Control charts for variables and attributes
                    Inspection and Test32%- Technical documentation
                    • 1. Specifications, standards, and drawing interpretation
                      • 2. Blueprint reading, GD&T symbols and rules
                        - Testing methods
                        • 1. Nonconforming material control and MRB
                          • 2. Destructive, nondestructive (NDT), hardness testing
                            - Sampling and inspection
                            • 1. First article, receiving, in-process, final inspection
                              • 2. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
                                Technical Mathematics19%- Basic shop math
                                • 1. Algebra, geometry, trigonometry applications
                                  • 2. Fractions, decimals, percentages, conversions
                                    - Basic statistics
                                    • 1. Normal distribution concepts
                                      • 2. Mean, median, mode, range, standard deviation

                                        ASQ Certified Quality Inspector Sample Questions:

                                        1. Which of the following can measure difficult contours and part configurations?
                                        Response:

                                        A) Optical comparator
                                        B) Universal bevel protractor
                                        C) Oscilloscope
                                        D) Multimeter


                                        2. Geometric dimensioning and tolerancing defines a basic dimension as:
                                        Response:

                                        A) a numerical value used to describe the theoretically exact size, profile orientation, or location of a feature or datum target.
                                        B) dimension, usually without tolerance, used for information purposes only.
                                        C) the general term applied to a physical portion of a part, such as a surface, pin, tab, hole, or slot.
                                        D) a numerical value expressed in appropriate units of measure and used to define the size, location, geometric characteristic, or surface texture of a part or part feature.


                                        3. The overall ability of two or more operators to obtain consistent results repeatedly when measuring the same set of parts and using the same measuring equipment is the definition of Response:

                                        A) accuracy
                                        B) reproducibility
                                        C) repeatability
                                        D) precision


                                        4. What is the lowest common denominator for 5/8 + 7/16 + 3/4?
                                        Response:

                                        A) 32
                                        B) 8
                                        C) 16
                                        D) 64


                                        5. Variables charting should be used when:
                                        Response:

                                        A) there are several key characteristics to be monitored.
                                        B) the population contains variables.
                                        C) go/no-go decisions will be made based on the sampling.
                                        D) it is important to look at both the level and the variability of the process.


                                        Solutions:

                                        Question # 1
                                        Answer: A
                                        Question # 2
                                        Answer: A
                                        Question # 3
                                        Answer: B
                                        Question # 4
                                        Answer: C
                                        Question # 5
                                        Answer: D

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